Page 159 - Turner 1st sem Practicals
P. 159

Job sequence

       TASK 1 : Drill and boring

       •  Check the raw material for its size.              •  Drill the job, up to dia 24mm through its full length
                                                               35mm.
       •  Set the 50mm dia job on a four jaw independent chuck
         with maximum possible projection.                  •  Set the boring tool on tool post to correct centre height.
       •  True it with help of surface gauge.               •  Boring upto dia 25mm full length.
       •  Set the turning tool to the tool post with correct centre  •  Reverse and hold the job in the chuck and true the job.
         height.
                                                            •  Face the end and maintain the total length 35mm and
       •  Select the correct rpm.                              turn Ø 48mm remaining length.
       •  Face one end and turn Ø48mm to a length 20mm.
       •  Put the centre drill and pilot drill Ø10mm and enlarge
         16mm drill.



       TASK 2 : Turning

       •  Check the raw material size.                      •  Turn the job upto dia 25.04mm length 39mm.
       •  Hold the job 32mm Ø in a four jaw chuck with maximum  •  Set the chamfering tool and chamfer the edge.
         possible projection.                               •  Part the job upto length 40mm.

       •  True it with help of surface gauge.               •  Fit task 1 and task 2.
       •  Set the tool to the tool post with correct centre height.
                                                            •  Set the assemble job on four jaw chuck and true it with
       •  Set the correct rpm for non ferrous metal.           help of surface gauge.
       •  Face it one end.                                  •  Face the other end up to 35mm length.














































       146                      Producltion & Manufacturing : Turner - Exercise 1.3.44
   154   155   156   157   158   159   160   161   162   163   164