Page 112 - Turner 1st sem Practicals
P. 112

Skill sequence

            Centre drilling on lathe

            Objective : This shall help you to
            • centre drill a work held in a chuck.

            Round workpieces can be quickly and accurately centre-  Lock the tailstock in this position.
            drilled without the necessity of centre punch marks.
                                                                  Start the machine and slowly feed the centre drill into the
            The procedure to centre drill a work held in a chuck is given  work by rotating the tailstock hand wheel.
            below in sequence. (Fig 1)
                                                                  Withdraw the drill frequently from the workpiece to clean
                                                                  the chips and to apply the cutting fluid.
                                                                  Continue drilling until about three fourths of the tapered
                                                                  portion of the centre drill has entered the work. (Fig 2)

                                                                    Ensure that uniform continuous pressure is
                                                                    applied during feeding and no extra force is
                                                                    given.












            Hold the work in a four jaw chuck about 50 mm outside and
            true.
            Finish face the work with a facing tool.

               Ensure no ‘pip’ is left out in the centre and the
               face is at right angles to the axis.

            Mount the drill chuck in the tailstock spindle.

               Remove dirt on the taper shank of the chuck        After drilling to the correct depth, withdraw the tailstock
               and the tailstock spindle taper bore.              spindle.
                                                                  Note
            Mount a suitable centre drill securely in the drill chuck.
                                                                  When the diameter of the work is more than 150 mm with
            Set the spindle speed about 1000 r.p.m.
                                                                  the same amount outside the chuck, and when irregular
            Slide the tailstock over the bed until the centre drill is close  work is held in the chuck, running the machine at 1000
            to the work face.                                     r.p.m. for centre drilling will cause undue load to the
                                                                  spindle.  Avoid this method of centre drilling.


                                                Common errors in centre drilling

                    Condition of                                                    How to avoid and
                    centre hole                        Errors                       correct the errors



                                                 No clearance for point        Drill pilot hole.
                                                 of centre.
                                                                               Countersink pilot hole at 60°.
                                                 Centre hole incomplete.

                                                 Insufficient bearing          Drill centre hole
                                                 surface for lathe centre.     with a centre drill.



                                      Producltion & Manufacturing : Turner - Exercise 1.3.33                    99
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